Laser Cutting Services

Mercer Gasket & Shim offers world-class laser cutting services for applications where precision is a high priority and quality is essential. We provide fast turn around when required and offer highly competitive pricing for mass production requirements.

Our facility is equipped with state-of-the-art technology, including a newly installed Trumpf Trulaser 1030. The new Trumpf laser increases our processing speeds, and allows for even greater precision when working with thicker materials. This laser features a 120”x 60” worktable and is equipped with a high powered 6000 watt fiber laser and can handle thickness up to .75” producing incredible clean quality parts.

Our IPG dual axis CNC flying optic laser cutters can rapidly and economically cut large or small parts with simple shapes or intricately detailed features. This advanced system features a 120” x 60” worktable.

Our equipment allows us to cut and etch materials with extreme ±0.002” accuracy. We are able to make precise cuts in soft materials such as various rubber compounds and engineering-grade plastics, our equipment is equally capable of close tolerance cutting through aluminum alloys, stainless steel, and high-performance alloys like titanium. Our laser cut parts feature superior surface finishes and precise edges with minimal kerf.

All our production and inspection processes are governed through an ISO 9001:2015 certified quality assurance program, and our products meet standards set by leading industrial organizations and government agencies. Our team is flexible, reliable, and dedicated to providing our clients with exceptional product quality and personalized customer service. We serve a wide range of industries including aerospace, automotive, and medical. Contact us today to learn more.

In-House Laser Cutting Services Specifications:

Keep reading if you want to learn more about laser cutting and when you should consider using Mercer Gasket & Shim’s laser cutting services.

Laser cutting services utilize high-intensity light beams, typically from a laser, to precisely cut, etch, or engrave materials with exceptional accuracy. These services find widespread application across various industries due to their ability to achieve intricate designs and maintain tight tolerances. A typical laser cutting service includes advanced equipment such as CNC laser cutters with flying optics, enabling efficient cutting of materials like metals, plastics, rubber, and more.

Laser cutting is preferred over other cutting technologies and processes for several reasons and under specific conditions due to its unique advantages. Here are key reasons and conditions where laser cutting excels:

1. Precision and Accuracy: Laser cutting provides unparalleled precision and accuracy, making it ideal for intricate designs and fine details. The focused laser beam ensures minimal kerf width, allowing for tight tolerances and intricate cuts that may be challenging for other methods.
2. Versatility in Material Compatibility: Laser cutting is versatile and can handle a wide range of materials, including metals, plastics, rubber, wood, and more. This flexibility makes it a preferred choice for applications where diverse materials need to be cut with precision.
3. Non-Contact Cutting: Laser cutting is a non-contact process, meaning the laser beam does not physically touch the material. This is advantageous for delicate materials, reducing the risk of damage and ensuring a clean and precise cut without the need for tool changes.
4. Speed and Efficiency: Laser cutting is a fast and efficient process, especially for thin materials. The high cutting speeds contribute to increased productivity, making it suitable for both prototype development and large-scale production.
5. Intricate Geometries and Small Features: Laser cutting excels at creating intricate geometries and cutting small features with high precision. This makes it suitable for applications where intricate patterns, detailed engravings, or complex shapes are required.
6. Minimal Material Waste: Laser cutting minimizes material wastage, as the narrow laser beam results in a small kerf width. This is especially important in applications where material costs are a significant factor.
7. Customization and Prototyping: Laser cutting is well-suited for customization and prototyping, allowing for quick and cost-effective production of small quantities or one-off designs without the need for expensive tooling.
8. Clean and Sealed Edges: Laser cutting produces clean and sealed edges, reducing the need for additional finishing processes. This is advantageous in applications where the final product requires a polished or smooth surface.

Laser cutting is preferred when precision, versatility, speed, and the ability to handle diverse materials are crucial factors in the cutting process. It is particularly advantageous in industries such as electronics, aerospace, medical devices, and signage where these characteristics are essential for high-quality production.

Laser cutting services utilize high-intensity light beams, typically from a laser, to precisely cut, etch, or engrave materials with exceptional accuracy. These services find widespread application across various industries due to their ability to achieve intricate designs and maintain tight tolerances. A typical laser cutting service includes advanced equipment such as CNC laser cutters with flying optics, enabling efficient cutting of materials like metals, plastics, rubber, and more.

Top 5 applications for laser cutting services include:

1. Signage Industry: While you initially excluded it, I’ve included it as you mentioned it in the request. Laser cutting is widely employed in the signage industry for creating intricate designs on various materials.
2. Process Industries: Laser cutting technology is applied in process industries for tasks such as cutting and shaping materials in chemical, petrochemical, and other process-related applications.
3. Semiconductor Industry: Laser cutting is extensively used in the semiconductor industry for precise cutting of materials and components used in electronic devices and integrated circuits.
4. Medical Device Manufacturing: Laser cutting is crucial in the production of medical devices, where precision and cleanliness are paramount. It is used for cutting components like surgical instruments and implants.
5. Automotive Industry: Laser cutting is commonly used in the automotive sector for precise cutting of metal components, such as chassis parts and body panels.

Laser cutting services offer versatility, speed, and precision, making them indispensable in various manufacturing and design applications.

Contact us for a quote or to learn more about Mercer’s laser cutting!